Advantages of Intensive Mixer in Granulation Technology

2023.4.7 | CO-NELE

Intensive mixer has the following advantages:
1. Small footprint
2. It has mixing and granulation effect.
3. The granulator is located above the sinter feed funnel.

4. With the same production capacity, the investment of intensive mixer is low.

By adopting the new technology of intensive mixer, a large number of raw materials can be used in sintering process, and completely uniform sintered raw materials can be obtained to ensure the sintering quality and stability of the process.

Intensive mixer is suitable for new sintering machine, old sintering machine renovation project and steel mill dust, sludge recovery and utilization, reducing energy consumption, meet various special process requirements.

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CR15 Intensive Mixer High-Performance Mixing for Refractory

CR15 Intensive Mixer is a high-performance mixing solution tailored for refractory materials, widely used in industries like steelmaking, cement production, and glass manufacturing. Here's a detailed overview based on available information:

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Co-Nele Alumina Powder Mixing Granulator Technical Analysis and Application Guide

High-speed mixing granulator is selected according to the characteristics of alumina powder: high-speed stirring is used to quickly agglomerate the powder and the binder, which is suitable for small particle size and low viscosity materials.

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Inclined intensive mixer revolutionizes granulation process, improves production efficiency and product quality

The inclined intensive mixer adopts a unique inclined barrel design, combined with a high-speed rotating mixing tool, to achieve three-dimensional composite movement of the material. This design ensures a highly uniform mixing of powder and liquid, laying

CO-NELE intensive mixers are designed as granulating and pelletizing mixers which produce predictable and reproducible grain sizes.

Just one machine is needed to carry out the two process steps:mixing and granulating/pelletizing.

Technical advantages of CO-NELE mixing granulator

High spheroidization rate, uniform particle size, good particle shape and strong particle density

Rotary mixing drum and granulation tool set are controlled by variable frequency, the speed can be adjusted, the particle size can be controlled by adjusting the speed, and the particle size can be adjusted online

Unloading method Tipping unloading or bottom unloading (hydraulic control), quick and clean unloading, easy to clean

A complete range of models, from small laboratory (5-10L) granulation to large industrial pelletizing, can meet the needs

It has a wide range of applications and can meet the mixing needs of different industries and various materials

Granulator application industry
ceramics
Molding materials, molecular sieves, proppants, varistor materials, dental materials, ceramic tools, abrasive materials, oxide ceramics, grinding balls, ferrites, etc.

building materials
Porous media of bricks, expanded clay, perlite, etc., refractory ceramsite, clay ceramsite, shale ceramsite, ceramsite filter material, ceramsite brick, ceramsite concrete, etc.

Glass
Glass powder, carbon, leaded glass frit, waste glass slag, etc.

metallurgy
Zinc and lead ore, alumina, carborundum, iron ore, etc.

chemical
Slaked lime, dolomite, phosphate fertilizers, peat fertilizers, mineral materials, sugar beet seeds, fertilizers, phosphate fertilizers, carbon black, etc.

Environmental friendly
Cement filter dust, fly ash, sludge, dust, lead oxide, fly ash, slag, dust, etc.

Carbon black, metal powder, zirconia