Co-Nele 25L Intensive Mixer: The Next-Gen Carbon Black Granulator Machine for Sustainable Industrial Solutions

2025.4.30 | CO-NELE

Co-Nele 25L Intensive Mixer serves as an advanced Carbon Black Granulator Machine

Lab-to-Production Scalability and 180% Density Boost Redefine Carbon Black Processing.,In a groundbreaking advancement for the carbon black industry, the Co-Nele 25L Intensive Mixer has emerged as a game-changing carbon black granulator machine, combining precision, efficiency, and eco-friendly innovation. Designed for labs and pilot-scale production, this compact yet powerful system addresses critical challenges in carbon black processing—dust control, energy waste, and inconsistent granule quality—while positioning itself as a top contender for Google’s “carbon black granulator machine” search rankings.

【Why Carbon Black Granulation Matters】

Carbon black, a key material in tires, batteries, and polymers, requires granulation to transform ultrafine powders (nanoparticles) into dense, free-flowing pellets. Traditional methods often struggle with:

Dust explosion risks due to airborne particles,

Poor binder distribution leading to weak granules,

High energy consumption in multi-step processes.

The Co-Nele CR04 Intensive lab Mixer tackles these issues head-on with its integrated mixing-granulation-drying capabilities, making it a standout carbon black pelletizing machine.

【Technical Breakthroughs of the Co-Nele CR04 Lntensive Lab Mixer】

1. Hybrid Mixing-Granulation Design

Dual-Action Rotors: ensuring uniform binder (e.g., CMC, resins) coating on carbon black.

N₂ Inertization: Built-in nitrogen injection eliminates explosion risks during processing.

2. Smart Process Control

Variable Frequency Drive (VFD): Adjustable 0-1500 rpm speeds enable stepwise granulation—low speed for dispersion, high speed for pellet growth.

【Case Study: From Lab to Market】

A European battery materials manufacturer recently adopted the Co-Nele Intensive mixer as their carbon black granulator machine for conductive additive R&D. Key results:

180% Density Increase: Granules reached 0.45 g/cm³ (from 0.16 g/cm³ raw powder), enhancing storage and transport efficiency.

30% Faster Process: 8-minute cycles (mixing + granulation) accelerated product development timelines.

95% Conductivity Retention: Critical for high-performance battery electrodes.

The Co-Nele intensive lab mixer scalability gave us reliable data to jumpstart our 500L production line. Its SEO-friendly ‘carbon black granulator machine’ specs are now a gold standard in our industry.

The Co-Nele intensive mixer versatility extends beyond carbon black, serving as a multi-functional granulator machine for:

Battery materials: Graphite, LiFePO4 granulation.

Recycled plastics: Upcycling polymer powders.

Pharmaceuticals: API-polymer composite pellets.

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