Inclined intensive mixer revolutionizes granulation process, improves production efficiency and product quality

Inclined intensive mixer revolutionizes granulation process, improves production efficiency and product quality
As the global powder granulation industry continues to grow in demand for efficient and uniform mixing, the inclined intensive mixer, as a revolutionary granulation equipment, is rapidly becoming a new industry standard. The latest technical data shows that the intensive mixer with an inclined design can increase production efficiency by 40% compared to traditional granulation equipment, while reducing energy consumption by 25%. This breakthrough is reshaping the granulation production process.
intensive mixer granulator

Technical advantages of inclined intensive mixer
The inclined intensive mixer adopts a unique inclined barrel design, combined with a high-speed rotating mixing tool, to achieve three-dimensional composite movement of the material. This design ensures a highly uniform mixing of powder and liquid, laying an ideal foundation for subsequent granulation processes.

"Compared with traditional horizontal or vertical mixers, the inclined design creates a more complex material movement trajectory," said the technical director of CO-NELE. "This not only greatly shortens the mixing time, but more importantly, achieves a mixing uniformity of more than 99%, which is the key to the quality of granulation."

Excellent performance in granulation applications
In actual granulation applications, the inclined intensive mixer shows many advantages:

Efficient mixing and granulation: The specially designed mixing blades and the rotating barrel work together to complete the mixing and granulation process that traditional equipment takes 15-20 minutes in 3-5 minutes.

Precise particle size control: By adjusting the speed and tilt angle, the particle size distribution can be accurately controlled to meet the strict requirements of different industries for particle specifications.

Low residue design: The inclined discharge is thorough, with a residue of less than 0.1%, avoiding cross-contamination between batches. It is particularly suitable for industries such as ceramics, powder metallurgy, chemicals, refractory materials, friction materials, and lithium batteries.

Energy saving and environmental protection: Compared with traditional equipment, it saves more than 25% energy, while reducing dust emissions, meeting the latest environmental standards.
intensive mixer granulator

Industry application cases
In the field of fertilizer granulation, the use of inclined intensive mixers has increased production capacity from 5 tons per hour to 7 tons, and the compressive strength of the particles has increased by 30%. In the lithium battery material industry, this equipment has helped customers achieve uniform granulation of cathode material precursors, and the consistency of battery performance has been significantly improved.

"We have tested a variety of granulation equipment," said the production manager of a powder metallurgy material company, "the performance of the inclined intensive mixer in mixing uniformity and efficiency has far exceeded expectations, and it has become the preferred equipment for our expansion project."

Market prospects and technological innovation
According to industry analysis reports, by 2025, the global granulation equipment market will reach US$2.8 billion, of which inclined intensive mixers are expected to occupy more than 30% of the market share. Major equipment manufacturers are actively developing intelligent inclined mixers, integrating online monitoring and AI control systems, to further improve the automation level and process stability of the equipment.

In the next two years, we will see more inclined mixers equipped with IoT technology. "Real-time data monitoring and remote diagnostic functions will become standard, which will further consolidate the leading position of this type of equipment in the market."

With the continuous growth of demand for high-quality particles in various industries, inclined intensive mixers are becoming the preferred solution for upgrading granulation processes with their excellent performance.

Inclined intensive mixer granulator manufacturer
Inclined intensive mixers (inclined intensive mixer granulators) are usually used to efficiently mix powders, particles or slurries and complete granulation.

Co-nele Machinery Co., Ltd. is a high-tech enterprise specializing in the research and development, manufacturing and sales of mixing and granulation equipment, covering a full range of intensive mixers and mixing granulators. Conele Company is a national high-tech enterprise, a "specialized and new" enterprise in Shandong Province, an enterprise technology center in Qingdao, a leading benchmark enterprise for private enterprises in Qingdao, and a winner of the Shandong Provincial Science and Technology Progress Award. Conele Machinery has always adhered to the concept of "everything is customer-centric", formed its own core technology and introduced German technology, and established a technology research and development center in Germany.
Co-nele mechanical mixer equipment is widely used in lithium batteries, electromagnetic ferrites, refractory materials, glass, ceramics, chemicals, foundry sand, compound fertilizers, fly ash, catalysts, molecular sieves, ceramsite, flux, building materials and other industries. At the same time, it provides laboratory mixing and granulation equipment, which can be tested for free before production.

[Powerful mixer function] Dispersion, granulation, balling, kneading, heating, cooling, vacuum, coating, emulsification, beating, drying, reaction, mixing, dehumidification, agglomeration, coating, etc.!

In terms of product positioning, it has always been at the high end of the industry, including whole plant production lines, high-end customization and new material experimental applications. Conele products are used in various provinces and cities in China with excellent quality and exported to more than 80 countries and regions in Europe, America, Asia, Africa, Oceania, etc.

Keywords: inclined intensive mixer, granulation equipment, high-efficiency mixer, powder granulation technology, particle preparation equipment, industrial mixing solution

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