co-nele intensive mixer

Refractory Intensive Mixer in Magnesia-carbon Brick

2023.3.2  |  CO-NELE
Application of refractory intensive mixer in magnesia-carbon brick project
The refractory intensive mixer improves the strength and evenness of magnesia-carbon brick material mixing, and plays a high-performance mixing effect by rotating the cylinder and rotor structure. All materials are subject to intense mixing, forming a homogeneous and high-performance mixing advantage.
Application of refractory intensive mixer in magnesia-carbon brick project
Magnesia-carbon brick mixer adopts turbulent operation, which makes mixing faster and better. Simple and easy operation, convenient and fast, and high mixing efficiency. The equipment can be configured on various types of production lines to ensure lifelong maintenance of the equipment.
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Related Products

CO-NELE intensive mixers are designed as granulating and pelletizing mixers which produce predictable and reproducible grain sizes.

Just one machine is needed to carry out the two process steps:mixing and granulating/pelletizing.

Technical advantages of CO-NELE mixing granulator

High spheroidization rate, uniform particle size, good particle shape and strong particle density

Rotary mixing drum and granulation tool set are controlled by variable frequency, the speed can be adjusted, the particle size can be controlled by adjusting the speed, and the particle size can be adjusted online

Unloading method Tipping unloading or bottom unloading (hydraulic control), quick and clean unloading, easy to clean

A complete range of models, from small laboratory (5-10L) granulation to large industrial pelletizing, can meet the needs

It has a wide range of applications and can meet the mixing needs of different industries and various materials

Granulator application industry
ceramics
Molding materials, molecular sieves, proppants, varistor materials, dental materials, ceramic tools, abrasive materials, oxide ceramics, grinding balls, ferrites, etc.

building materials
Porous media of bricks, expanded clay, perlite, etc., refractory ceramsite, clay ceramsite, shale ceramsite, ceramsite filter material, ceramsite brick, ceramsite concrete, etc.

Glass
Glass powder, carbon, leaded glass frit, waste glass slag, etc.

metallurgy
Zinc and lead ore, alumina, carborundum, iron ore, etc.

chemical
Slaked lime, dolomite, phosphate fertilizers, peat fertilizers, mineral materials, sugar beet seeds, fertilizers, phosphate fertilizers, carbon black, etc.

Environmental friendly
Cement filter dust, fly ash, sludge, dust, lead oxide, fly ash, slag, dust, etc.

Carbon black, metal powder, zirconia

granulating and pelletizing mixers

Working Principle & Core Technology

CO-NELE laboratory intensive mixer is a high-shear forced mixing system for laboratory R&D, batch testing and pilot scale-up. It delivers 3D circulating mixing to homogenize, knead, disperse and granulate dry, semi-dry, plastic and high-viscosity pasty materials with zero dead mixing zones.
As a reliable laboratory intensive mixer for scale up, it supports linear and repeatable data migration from lab trials to industrial production. All mixing parameters including speed, time and material ratio can be directly applied to mass production lines, minimizing R&D costs and shortening material iteration cycles. It serves as a professional pilot to production mixing machine for research institutes and manufacturing enterprises.
Equipped with precision paddles and high-torque drive, this high shear lab kneader eliminates material segregation and uneven granulation, ensuring consistent mixing quality for small-batch formula tests.

Technical Parameters & Performance Features

CO-NELE CR and CEL series intensive mixer cover full lab and pilot capacity ranges, including classic 5–10L compact models for precise formula testing and larger units for pre-production verification.
Multi-functional: integrated mixing, granulation, coating and kneading

CR & CRV Series Model Selection

CO-NELE laboratory intensive mixers are divided into standard CEL series and enhanced CR series to match different batch volumes and material processing demands.
CELSeries (CEL1, CEL5, CEL10): Compact and cost-effective for daily formula comparison, dry/plastic material mixing and university lab tests. The 1–10L small-batch models are the most popular for preliminary new material research.
CR Enhanced Series(CR02, CR04, CR05): Upgraded structure and power for high-viscosity paste kneading, large-particle granulation and continuous pilot testing, ideal for enterprise pre-production verification and complex material development.
All models support accurate linear scale-up, enabling fast technical conversion from laboratory data to industrial mass production.
Laboratory Intensive Mixer
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