co-nele intensive mixer

Refractory Mixer for Furnace Lining and Castable

22025.12.17  |  CO-NELE
In high-temperature industries such as steel, non-ferrous metallurgy, cement, and glass, the lifespan of furnace linings directly determines the continuity, safety, and economic efficiency of production. The foundation of a high-quality lining lies in a refractory castable mixture that is extremely uniform and highly stable in performance. CONELE provides efficient mixing solutions for refractory material manufacturers.
Refractory Mixer for Furnace Lining and Castable
Product Core: High-Efficiency Mixing System Designed Specifically for Refractory Materials (Furnace Lining and Castable)
CONELE refractory mixer offer powerful mixing capabilities, ensuring uniform mixing without dead zones:
The equipment is equipped with a high-power dedicated drive motor, providing stable and powerful torque output. Combined with our unique mixing blades and inclined rotating drum design, it generates complex and highly efficient material flow in a short time. This design ensures molecular-level uniform distribution of aggregates, fine powders, micro-powders, and additives during both dry and wet mixing stages, effectively preventing premature localized erosion of the lining due to uneven mixing.

Optimized Structure for Improved Efficiency and Convenience:
Ergonomic Feeding Height:  The feeding port height has been optimized for actual factory operating scenarios, improving feeding efficiency and safety.
Robust and Durable, Built for Continuous Production:
Key contact parts are made of high-wear-resistant alloy steel, and the overall structure is robust, capable of withstanding long-term friction and high-load operation of refractory materials.

Successful Application Scenarios of Refractory Mixer:
Steel Metallurgy: Mixing of castables for blast furnace main troughs, branch troughs, and slag troughs; preparation of repair materials and spray coatings for converters, ladles, and tundishes.
Cement Industry: On-site mixing of refractory castables for rotary kiln mouths, grate coolers, preheater towers, etc.
Non-ferrous Metallurgy and Glass: Mixing of various refractory materials for linings of thermal equipment such as aluminum melting furnaces and glass melting furnaces.
Petrochemical and Power: Preparation of wear-resistant refractory materials for circulating fluidized bed boilers and coal gasifiers.

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Related Products

CO-NELE intensive mixers are designed as granulating and pelletizing mixers which produce predictable and reproducible grain sizes.

Just one machine is needed to carry out the two process steps:mixing and granulating/pelletizing.

Technical advantages of CO-NELE mixing granulator

High spheroidization rate, uniform particle size, good particle shape and strong particle density

Rotary mixing drum and granulation tool set are controlled by variable frequency, the speed can be adjusted, the particle size can be controlled by adjusting the speed, and the particle size can be adjusted online

Unloading method Tipping unloading or bottom unloading (hydraulic control), quick and clean unloading, easy to clean

A complete range of models, from small laboratory (5-10L) granulation to large industrial pelletizing, can meet the needs

It has a wide range of applications and can meet the mixing needs of different industries and various materials

Granulator application industry
ceramics
Molding materials, molecular sieves, proppants, varistor materials, dental materials, ceramic tools, abrasive materials, oxide ceramics, grinding balls, ferrites, etc.

building materials
Porous media of bricks, expanded clay, perlite, etc., refractory ceramsite, clay ceramsite, shale ceramsite, ceramsite filter material, ceramsite brick, ceramsite concrete, etc.

Glass
Glass powder, carbon, leaded glass frit, waste glass slag, etc.

metallurgy
Zinc and lead ore, alumina, carborundum, iron ore, etc.

chemical
Slaked lime, dolomite, phosphate fertilizers, peat fertilizers, mineral materials, sugar beet seeds, fertilizers, phosphate fertilizers, carbon black, etc.

Environmental friendly
Cement filter dust, fly ash, sludge, dust, lead oxide, fly ash, slag, dust, etc.

Carbon black, metal powder, zirconia

granulating and pelletizing mixers
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