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CO-NELE SiC Granulator Successfully Signed Taiwan Customer - 100μm Granulation Meets High-End Demand

2026.5.18  |  CO-NELE
Cooperation Overview — CO-NELE Secures Taiwan SiC Granulator Order for 100μm Production

Recently, CO-NELE Machinery, a leading manufacturer of intensive mixer granulators, has successfully signed a cooperation agreement with a Taiwan, China new material customer specializing in silicon carbide (SiC) processing. The customer purchased one set of CR15 Intensive Mixer Granulator (100L) for mass production of SiC micro powder granulation, a key solution for Taiwan SiC granulation equipment needs. This cooperation marks that CO-NELE's granulation equipment has once again gained recognition from high-end new material customers across the Taiwan Strait, and further expanding its influence in the global SiC equipment market.

CO-NELE successfully signed a Taiwan, China SiC customer, delivering CR15 100L intensive mixer granulator for 100μm SiC micro powder granulation, meeting high-end production demands.


Customer Demand: Strict 100μm SiC Granulation Requirements for High-End Applications

The Taiwan customer focuses on high-precision SiC granulation, with a strict requirement for the granule size of 0.1mm (100μm). As SiC micro powder granulation is crucial for the performance of downstream products such as advanced ceramics and third-generation semiconductors, the customer put forward extremely high standards for granule uniformity, fluidity, and batch stability to ensure the consistency of subsequent molding and sintering processes.

CO-NELE successfully signed a Taiwan, China SiC customer, delivering CR15 100L intensive mixer granulator for 100μm SiC micro powder granulation, meeting high-end production demands.

Laboratory Test: 1L Small-Scale Granulator Verifies High-Efficiency SiC Granulation

To avoid process risks and ensure mass production effect, the customer first sent SiC raw materials to CO-NELE's experimental center. CO-NELE used a 1L laboratory small-scale granulator to carry out a full-process simulation of mass production, completely replicating the actual production conditions, including mixing speed, granulation time, and material ratio. The entire granulation cycle was only 3 minutes, which fully demonstrated the high efficiency of CO-NELE's granulation technology and met the high-efficiency SiC granulation requirements of global customers.

C micro powder granulation


Test Results: 100μm SiC Granules Meet Taiwan Customer's High-End Standards

After the experiment, the finished granules were subject to preliminary fluidity testing and particle size detection. The test results showed that the particle size of the finished product was accurately and stably controlled at 0.1mm (100μm), fully meeting the customer's requirements. At the same time, the sphericity, compactness, and fluidity of the granules also reached the high-end standard, which can perfectly match the customer's dry pressing molding and sintering processes. The experimental data and process effect have won high recognition from the Taiwan customer.

Equipment Selection: CO-NELE CR15 100L Intensive Mixer Granulator for 100μm Mass Production

Based on the excellent results of the laboratory test, the customer officially selected CO-NELE's CR15 100L medium-production line intensive mixer granulator as the core equipment for mass production. The CR series intensive mixer granulator adopts an inclined cylinder + high-speed rotor composite motion structure, which can quickly complete the integrated processing of SiC powder mixing and granulation. It has the core advantages of:

Precise particle size control
High granulation rate
Strong batch consistency
High production efficiency

Making it an ideal choice for 100μm SiC granulation for advanced ceramics.


Equipment Advantages: CR15 Granulator Adapts to High-End SiC Application Scenarios

In addition, the CR15 Intensive Mixer Granulator is designed with wear-resistant materials, which can effectively reduce metal contamination during the granulation process, ensuring the purity of SiC granules — a key requirement for high-end SiC applications such as semiconductors and photovoltaics. It can not only undertake small-batch pilot production but also seamlessly connect with large-scale mass production, perfectly adapting to the high-end preparation scenarios of SiC powder for third-generation semiconductors and advanced ceramics.

Cooperation Significance: Strengthening Cross-Strait SiC New Material Cooperation

From laboratory small-scale test to pilot production and mass production, this cooperation fully reflects CO-NELE's service concept of "verifying processes through experiments and ensuring quality through equipment". As a professional manufacturer of powder granulation equipment, CO-NELE has long been committed to providing integrated solutions for global new material enterprises, including process research and development, small-scale experiments, and mass production equipment.

100μm SiC granulation for advanced ceramics


Localized Service: CO-NELE SiC Granulator After-Sales Support for Taiwan & Global Customers

For customers in Taiwan, China and global markets, CO-NELE provides localized technical support and after-sales service, ensuring the smooth operation of equipment and solving the worries of customers in the production process. This cooperation not only strengthens the in-depth cooperation between CO-NELE and Taiwan new material enterprises but also promotes the high-quality coordinated development of the cross-strait new material industry, providing reliable CO-NELE SiC granulator after-sales service for Taiwan customers.

Future Outlook: CO-NELE Deepens High-End SiC Powder Granulator Field

In the future, CO-NELE will continue to deepen the field of high-end powder equipment such as silicon carbide, advanced ceramics, and new energy materials, optimize product performance and service quality, and use professional granulation technology and reliable equipment to help global customers achieve efficient and high-quality production, and continue to enhance the global influence of Chinese equipment brands.

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Related Products

CO-NELEceramic powder granulator is a high-performance integrated system combining mixing, wetting, granulation, and densification. Specifically designed for fine ceramic powders, it is suitable for processing:

- Alumina (Al₂O₃)

- Silicon Carbide (SiC)

- Zirconia (ZrO₂)

- Mullite

- Silicon Nitride (Si₃N₄)

- Porous Ceramics / Electronic Ceramic Powders

Based on the principle of intensive mixing and granulation, this equipment achieves a high granulation rate, a narrow particle size distribution, and excellent flowability.

Technical Principles & Core Advantages | Intensive Granulating Technology

It adopts a structural design to industry-leading "Intensive Mixers," featuring:

·An inclined mixing pan

·An eccentric high-speed rotor

·A stationary scraper

This configuration generates a three-dimensional compound motion, enabling:

✔Rapid and homogeneous dispersion of powders

✔Precise liquid addition and wetting control

✔Stable nucleation and particle growth

✔Formation of high-strength, dense granules

Application Fields: Oxide ceramics, non-oxide ceramics, refractory materials, sanitary ceramics, structural ceramics, etc.

Compared to traditional spray drying or inefficient mixing equipment,CO-NELE granulatorsoffer significant advantages in terms of particle size control, granulation rate, and uniformity, making them a critical piece of equipment for the preparation of high-end ceramic powders.

CO-NELE Ceramic Granulator: Precise Control of Granulation Rate and Particle Size

Can serve as an alternative to certain spray granulation processes, reducing energy consumption by over 30%.

Parameter
Data
Granulation Rate
≥90%–98%
Proportion of Qualified Particles
≥85%
Particle Size Range
0.1–5 mm (Adjustable)
Particle Size Deviation
≤ ±0.2 mm

Frequently Asked Questions (FAQ)

Q1:What is the production capacity range of CO-NELE ceramic granulators? Can they meet the requirements of my production line?

A: We offer a full range of models, spanning from laboratory-scale testing to industrial-scale production:

Laboratory Models: 0.05-25kg/batch

Mid-scale Production Models:50-300kg/h

Large-scale Industrial Models: 500kg–5t/h

The CO-NELE granulator series covers a volume range of 1 liter to 7,000 liters; models can be customized and selected based on the client's actual production capacity requirements.

Q2: Is the process scalable from the laboratory stage to mass production?

A:Yes. By employing a proportional structural design combined with identical process logic, linear scalability is achieved:

✔Consistent granulation rate

✔Stable particle size distribution

✔Low scale-up risk

At theCO-NELETesting Center, experienced engineers collaborate with users to optimize process steps, ensuring a high degree of consistency in both granulation rate and particle size distribution from the laboratory stage to full-scale production, thereby significantly mitigating scale-up risks.

Q3:Can CO-NELEintensive mixers process fibrous materials or systems involving organic solvents?

A:Yes.CO-NELEintensive mixers demonstrate exceptional performance in the preparation of fibrous materials; they are suitable for the fiber separation and coating processes involved in the production of carbon ceramics and fiber-reinforced ceramics.

Ceramic Granulator

CO-NELE intensive mixers are designed as granulating and pelletizing mixers which produce predictable and reproducible grain sizes.

Just one machine is needed to carry out the two process steps:mixing and granulating/pelletizing.

Technical advantages of CO-NELE mixing granulator

High spheroidization rate, uniform particle size, good particle shape and strong particle density

Rotary mixing drum and granulation tool set are controlled by variable frequency, the speed can be adjusted, the particle size can be controlled by adjusting the speed, and the particle size can be adjusted online

Unloading method Tipping unloading or bottom unloading (hydraulic control), quick and clean unloading, easy to clean

A complete range of models, from small laboratory (5-10L) granulation to large industrial pelletizing, can meet the needs

It has a wide range of applications and can meet the mixing needs of different industries and various materials

Granulator application industry
ceramics
Molding materials, molecular sieves, proppants, varistor materials, dental materials, ceramic tools, abrasive materials, oxide ceramics, grinding balls, ferrites, etc.

building materials
Porous media of bricks, expanded clay, perlite, etc., refractory ceramsite, clay ceramsite, shale ceramsite, ceramsite filter material, ceramsite brick, ceramsite concrete, etc.

Glass
Glass powder, carbon, leaded glass frit, waste glass slag, etc.

metallurgy
Zinc and lead ore, alumina, carborundum, iron ore, etc.

chemical
Slaked lime, dolomite, phosphate fertilizers, peat fertilizers, mineral materials, sugar beet seeds, fertilizers, phosphate fertilizers, carbon black, etc.

Environmental friendly
Cement filter dust, fly ash, sludge, dust, lead oxide, fly ash, slag, dust, etc.

Carbon black, metal powder, zirconia

granulating and pelletizing mixers
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